Intelligent ShotLine Solution from ITOFROM,
Leading the 4th Industrial Revolution
ITOFROM's smart factory solution ShotLine is an
'intelligent mold management solution’.
This product visualizes real-time big data collected from IoT sensors and
provides users with various production-related and
important KPIs through machine learning analysis, helping them
easily transition to and operate a smart factory environment.
Asset Management
Diversity
It can be installed on small blower molds due to its more compact size, and can also be used on molds such as die castings using a special bracket.
It can be used on various types of molds, which increases the expandability of asset management.
Disassemble Sensor
The product itself detects removal and attachment, enabling remote asset management.
Wireless Communication
It can communicate with data terminals within a radius of 250m to a diameter of 500m, making it easy to install and manage mold assets.
Production Management
Durability
Touchless (Non-Contact) IoT sensing technology is applied instead of the existing mechanical piezoelectric counter that is directly physically connected, which increases durability.
It is easy to manage production without interruption as it does not cause any problems even after long-term use.
Built-in Memory
This is a technology that stores production data on the sensor itself in case of an emergency by installing a memory chip inside the sensor.
Accurate Shot
It has accurate Shot Counting capability even at 350SPM (0.17 seconds), making it easy to manage inventory and lift up the quality.
Maintenance Management
Preset Function
This function can change and reset the Shot value when attached to a discarded mold or existing mass-produced mold, and has obtained patent with this technology in South Korea.
Impact (shock) Sensor
The sensor itself has a shock sensor, so it sends a notification to the user when a specific impact occurs, making it easy to maintain the mold.
8-digits LCD display
The sensor screen can count up to 8 digits, and data can be transmitted up to 9 digits with through the solution.
Battery Replacement and Alarm
It can be used semi-permanently as a battery replaceable type, and has a battery replacement notification display function.
Alarm Function
It provides users with important alarms for mold management on a regular basis via the web or mobile, such as a specific shot number alarm, battery replacement alarm, and light and heavy repair alarm.
Quality management
Temperature Sensor
It helps to lift up the quality of the produced products because surface temperature trend of the mold can be monitored.
Waterproof & Dustproof
SMS has acquired IP67 certification and has even completed underwater testing. It can be used in any types of industrial sites.
Features
LTE connection
Equipped with LTE satellite connection, it is convenient as it does not require separate Wi-Fi or LAN cable connection.
Plug and Play
All settings are completed before shipment, and installation is completed by simply connecting the power.
500m Diameter Connection
It can cover a wide manufacturing environment by connecting sensors up to 500m in diameter.
Unlimited Sensor Connection
It can be connected simultaneously with an unlimited number of sensors, and it provides smooth data communication by using communication interference bypass technology.
S/W
Solution
It is a solution that provides various management insights in a digitalized and visualized environment.
Our ShotLine solution, which has machine learning analysis technology that analyzes collected big data, provides a smart factory environment in the era of the 4th industrial revolution.
Technical Advantages
Efficiency
Utilizing big data and machine learning, it provides real-time calculation and analysis of mold-related data such as daily, weekly, and monthly production volume, number of shots, and inventory.
High Scalability
It provides an efficient mold management environment through ERP, MES, POP, etc. linkage support and PLM.
Data Visualization
The powerful and intuitive ShotLine solution displays important data such as mold usage rate and operating rate as indicators.
Support various production indicators and notification system
It provides real-time confirmation of data that helps in various important management-related decision-making such as cost, asset management, and partner management.
Convenient Accessibility (IoT Technology)
Real-time information inquiry or status check is possible 24 hours a day on the web or mobile, and when an important notification occurs, it provides a function for registered users to check the notification on the web or mobile.
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